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  1. Replies
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    I'm going to pull it out this weekend and get the...

    I'm going to pull it out this weekend and get the motor opened up and check. I agree, back in the 80s I had a 80 Impala and on weekends rebuild motors for people. Popout my engine out, drop theirs...
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    I think I may have found a problem today. If you...

    I think I may have found a problem today. If you look at the picture of the crank rod journal, you can see some slight grooving. After cleaning up the crankshaft, what I thought was oil streaks...
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    Looks like everything will go back in like it...

    Looks like everything will go back in like it came out. The red on the bearings was the reflection from my shop. The uppers will be going back in as .013 undersized, lowers standard, rods standard...
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    I was wondering about the main bolts. I didn't...

    I was wondering about the main bolts. I didn't get a chance to check things out yesterday. As soon as I can I will get the pictures posted for you to look at. I was told that the engine will run...
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    I had the block upside down to inspect lower end...

    I had the block upside down to inspect lower end and when I turned it back over noticed oil seeping around the rings on #7. The top of the piston didn't appear to have any indications of oil...
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    AM General 6.5

    Long story short, 18 months ago I bought a AM General 6.5 N.A. Of course it shows up the day after I have surgery. Finally got the chance to open this thing up, I had heard all the stories that the...
  7. Thread: Dtc 88

    by agb1758c
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    Dtc 88

    Went to town the other day and started getting TDCO code. Checked on GMScan and tdco moved from -.26 to -2.02. No other codes, unplugged OS, stumbled like it should the smoothed out. Unplugged CPS,...
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    Gotta....

    Run the relearn program, if you don't, it will keep setting Code 88. You have to let someone who has the program reset it for you. I dealt with it for a year, trying everything suggested, only...
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    tire calculator

    If you go to discounttire.com they have a calculator on the site that gives you the height and width ratios you are looking for. You enter in the tire sizes and it will give you height inches and...
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    5068 vs 5521

    In the HD 3500 models they came with a 5068 IP, to convert over to the 5521 IP the chip has to be reprogrammed to set the 5521 to the specs of the 5068. My chip ran me $80.00 and was worth it so I...
  11. Thread: 2WD to 4WD

    by agb1758c
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    donor

    The donor truck is a 1991 standard cab, 8' bed, th400 tranny, 4wd, k3500, 6.2 ltr, fair body, trashed interior. My truck is a 1994 crew cab dually 2 wd, 6.5 with 4l80e tranny, clean body and interior.
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    Got it taken care of, backed off my spring and...

    Got it taken care of, backed off my spring and got boost pressure down to 9.24 psi (according to scantech) WOT 0-90mph no code thrown. My wastegate solenoid is not on truck, open plug. Thanks for...
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    I had all the problems you are describing, new...

    I had all the problems you are describing, new pmd, cleaned grounds, checked IP and optic, changed ignition switch, removed plunger from fuel shutoff sol., the final end?? My EPROM came loose inside...
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    I'll

    Need to check into that, I honestly don't know if mine is still on the truck or not. I know it was when I put in the heat sink for PMD, but need to check to be sure because I have taken off a lot of...
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    Keep getting code 78

    I keep getting code 78 when I hit approx 70mph. I have a manual wastegate, boost at 10.2 psi at 70 when I get the code. What psi should I be running to keep from hurting the engine, I have approx...
  16. Thread: 2WD to 4WD

    by agb1758c
    Replies
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    1,626

    2WD to 4WD

    I have a complete 4wd donor truck standard cab, 6.2 diesel (blown), automatic. I want to make my 94 c3500 crew cab dually 4wd. Has anyone done or attempted this here who can give advice or info on...
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    Timing question

    Is there a location on the forum where I can get info on the correct timing of my truck. Currently it is set @ 8.7 degrees and -2.02 tdco. I know this is wrong and needs to be corrected, but I'm...
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    Thanks

    Thanks Gran, that was pretty much my thinking, but wanted to get advice from those that are more involved in this type swap than I am. This spring I will do the swap and continue on with the 6.5...
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    5.7 to 6.5 swap

    Looking for some quick advice, my 1994 3500 vin F has suspension issues, costly needless to say, including banjo housing. This and 1989 c2500 with 6.2 will be donor vehicles for the swap. My wife's...
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    Won't start...will start....won't start

    I am looking for any suggestions that you people might have. I started my truck, backed out the drive and it died. It would crank, didn't get the glow plug light and wouldn't start. Changed out the...
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    My experience...

    Mine had two 5068's on it. Since these things have a problem with the injection pump, I elected to change out the EPROM chip and go with the more readily avail. 5521 pump. Performance wise I'm very...
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    Finally Fixed

    Well after getting dental work done and having a bout with the flu I finally got to work on the truck again. The used pump I got out of Hollywood CA was a 5459, looked fairly new, stuck it on without...
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    Waiting

    I've got a pump coming in, 5521, and a rebuild kit. They should be here Friday, then we get to rebuild the pump and install the 5521 eprom. Should be able to have a report early next week. Was told...
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    I'm going for the IP rebuild. We have a place...

    I'm going for the IP rebuild. We have a place here in San Antonio that does a really good job on pumps, PLUS I know the guys that work there, helps on the $$$ side. My pump is the 5068, has the green...
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    here we go again....

    It still won't start when hot. I read in one of the post to cool down the IP with water to see what it does, and as I was afraid, it started. Guess it's time to look at a new IP? Read it had...
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